Home / Services / Process simulators
Service

Process simulators

Practise on the process, before you touch the plant.

Hathigen builds interactive process simulators and operator training simulators from your own P&IDs, drawings and design data. Each one runs the real process behaviour, including flows, temperatures, pressures, energy use, interlocks, alarms and trips, so operators can rehearse start-ups, upsets and shutdowns in 2D and 3D without risk to production.

From RM 8,000 · typically 2–6 weeks

What you get

Process simulators, done properly.

Interactive simulators built from your P&IDs, drawings and design data, with the real process behaviour behind them: flows, temperatures, pressures, energy use, interlocks and trips. Operators can rehearse start-ups, handle upsets and practise shutdowns in 2D and 3D, without risk to production.

  • Built from your own drawings, process descriptions and design data
  • Real process behaviour: heat and mass balances, interlocks, alarms and trips
  • Live control-room schematic plus a 3D view of the same plant
  • Ideal for operator training, commissioning, and rehearsing upgrades or energy-saving changes
  • Runs in the browser, offline if needed
Start a conversation
See it work

An example, running live.

Live simulator · 2D and 3DChilled-water plant for a production hall

This simulator needs JavaScript.

Please note: this is an original sample plant with typical design values (two 400 RT chillers serving three AHUs), not a client's plant and not the real deliverable. Real simulators are built from your own P&IDs, design data and operating procedures. Talk to us about yours.

Delivery

How a project runs.

01

Share

Send drawings, process flows or the spreadsheet.

02

Prototype

See an interactive first version quickly.

03

Refine

Iterate with your engineers and operators.

04

Hand over

Deploy, train and support.

From RM 8,000, typically 2–6 weeks. Every project gets a fixed-price quotation: 40% at the start, 40% at the working prototype and 20% at hand-over. Discovery and scoping is RM 1,500 for 1–2 days, credited to the project if it goes ahead. Prices in MYR, excluding SST where applicable.

FAQ

Questions, answered.

What is an operator training simulator?
An operator training simulator is software that behaves like your plant, so operators can practise start-ups, shutdowns, upsets and alarms safely before they face them for real. Hathigen builds them from your own P&IDs and design data, with live 2D control-room schematics and a 3D view of the same plant.
Can a simulator be built from our existing drawings?
Yes. We work from your P&IDs, process descriptions, equipment data sheets and operating procedures, and model the real heat and mass balances, interlocks, alarms and trips behind them.
How much does a process simulator cost?
Process simulators start from RM 8,000 and typically take 2 to 6 weeks, depending on the size of the plant and how much behaviour needs to be modelled. You see an interactive first version early.
Which processes can be simulated?
Chilled-water and HVAC plants, utilities, boilers and steam, compressed air, water treatment, batch and continuous process lines, and other plants where operators need to understand cause and effect.
Does the simulator need special hardware or the internet?
No. It runs in a modern browser on an ordinary PC, and can run fully offline on your own network.
Get in touch

Let’s simplify something complex.

Ask a question, get a quotation, or tell us about the process, drawing or spreadsheet you want turned into software.

  • Reply within one business day
  • The first conversation is free
  • Your information stays private